Process technology
Standstill is R.step backwards
The process technology of cement production is tried and tested, but it must be continuously adapted to new requirements and appropriately supplemented. In addition to the increased demands on the performance of the products, it is the economic and licensing requirements that lead to a further increase in the use of substitute materials and a reduction in emissions. In addition, there is the demand for a continuous increase in energy efficiency and, in particular, the need to reduce greenhouse gas emissions.
This requires permanent adaptation and expansion of the system technology and can only be achieved with a reliable mastery of the processes and largely automated control of the subsystems.
We are actively helping to shape these developments. Included could weather already valuable Gather experience in the integration of new processes and sub-systems into the existing structure of an existing system.
Benefit from this fund and let us work together to find solutions for I. Create your current challenge!
Our experience base:
Environmental engineering &
Emission reduction
Before investing in cost-intensive system technology, the possibilities of primary and process-integrated measures should first be checked and exhausted, e.g. through the control and targeted relief of internal cycles and an optimized recipe and preparation of the input materials of the firing process.
Energy & cost efficiency
The electrical and thermal energy supply is a major cost factor in production. In addition to technical measures to increase efficiency, further optimization can primarily be achieved through the use of suitable substitutes - also with regard to reducing CO2 -Emissions from biogenic fuel components.
Process development
Often, plant-specific features require the adaptation of standard solutions or even completely new solutions for sub-processes- gTogether with you, we will work out the optimal solution for your production system and integrate it into your existing system.
Bypass dust
recovery
The occurrence of bypass dust is steadily increasing due to the increased use of substitute fuels, but the possibilities for utilizing these material flows are limited and often unsatisfactory. Therefore we develop with the recosalt process a new process that enables residue-free and process-integrated recycling of these material flows.
More details?
Here are some examples of our project experience:
- Testing of catalytic denitrification
(Final report)
- Operating experience SCR cat
(Conference contribution, 2013)
- Cement works as mercuryenke
(VDI news)
- Waste heat generation (Patent specification)